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Solder
balls forming at the side of components and not at the joint surface
are referred to as solder beads. This is simply to avoid the confusion
between the many other solder ball phenomena.
During
the assembly operation solder paste gets under the body of the component.
As the board passes through the reflow oven and into the reflow
zone the paste turns into a liquid. All the solder balls coalesce
together to form a solder joint. The same thing occurs to paste
under the part in this case the increase in size of the solder lifts
the part to allow the liquid to escape. The component lowers back
on to the board leaving the solder bead.
To
determine when the paste enters under the parts check paste printing
quality. Remove parts prior to reflow and check for paste. Pass
a fully loaded board through reflow changing the final zone temperature
to prevent paste reflow. When the board has exited check for paste
under parts.
By finding out when the paste gets under the parts it is possible
to eliminate the problem.
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