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The
formation of solder balls around a device is called "solder
beading" and may be caused by a range of manufacturing issues.
It can also be caused by a change in the component supplier. There
is a variation in the plastic body height from some supplier, which
gives a different stand-off height from the board.
In
this case the capillary effect of paste moving under the component
is exaggerated and then squeezes out during reflow.
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