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There are no easy methods for companies to compare
their manufacturing yields with other similar businesses. This procedure
is a necessity to understanding their own world class manufacturing
status. A common question asked by many companies is how does my
process compare with other companies in terms of yield? The information
does not exist or is not easily available to small and medium volume
companies.
The lack of process yield data for company comparison
is a problem which exists for small, medium and large volume companies
and should openly be available to the industry. Many industry and
research projects, which receive funding from Europe and UK Government,
quote industry issues with limited data. Having data on the industry's
manufacturing issues will allow future proposals to be targeted
correctly.
The industry project is creating a method by
which companies can compare their performance with other companies
in similar market places using similar equipment. This allows each
manufacturing process used to build printed board assemblies to
be compared. This initially includes screen printing, component
placement, reflow and wave soldering.
The most commonly used method of illustrating
yield is Part Per Million (PPM) Defective. This provides a measure
of the defect level against a process stage or a specific product
compared against a known number of opportunities for defects to
occur. There are IPC and IEC documents and procedures, which do
exist to monitor a process, which are being considered during the
development of the project as well as regular comments from IPC.
The use of the Internet and e-commerce is an
ideal way of gathering and making this information available to
the industry in a timely way. Using a combination of website and
e-mail allow access to process information to gauge their own performance.
A discussion group or e-mail forum may in t he future be created
to discuss issues directly affecting yields and process performance.
The same e-mail forum could also be used to circulate the average
defect yield each month as well as it being featured on the website.
The average PPM levels will be circulated to all other related forums
in the industry. Although this project is co-ordinated by the SMART
Group the average information is available to every company in the
industry.
Although the methods and procedures do exist
in a variety of sources, no co-ordinated effort has been made with
small and medium volume assembly companies to assist and provide
a reference on performance. With growing support for this project,
process data collection can be simplified, a benchmark for each
process can be defined and an ongoing reference provided to industry.
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