Inspection
& Quality Control Wall Charts
We offer a wide range of wall chart sets
available covering all aspects of electronics assembly.
Currently there are 30 different sets available to support
training and inspection departments. Custom wall charts
and standards can also be produced to order with your company
logo if required. Each set of charts are provided as a pdf
file by email to allow you to print the size you require
for your own factory site use only. Many of the images featured
on the posters are also available on our photo CD Albums
and even featured in some IPC documents
Package on Package (PoP)
Inspection & Process Defects 25 Colour Charts
A set of 25 colour wall charts available covering inspection
and quality control for Package on Package (PoP) assembly.
The charts were produced to accompany the “Package on Package
(PoP) STACK Package Assembly, Inspection & Rework Workshops”
organised in Europe. The photographic poster guide is ideal
reference source in your organisation and is provided as
an Acrobat pdf file. The individual sheets can be printed
at A4 for bench top reference or as A3 colour posters for
display for operator reference or as a training aid
Conformal Coating Photographic
Poster Guide- 24 Colour Charts
The 20 page colour poster guide was originally produced
to accompany our workshops run jointly with ITRI in St Albans,
England. The photographic guide is ideal as a reference
source for operators, inspection and training departments
in your organisation and is provided as an Acrobat pdf file.
The individual sheets can be printed as A4 for bench top
reference or as A3 colour posters for reference in manufacture.
Alternatively they can be viewed on a PC with each page
featuring three images illustrating points to examine or
steps in the inspection process. Currently the guide features
12 individual pages for on site printing and display
Counterfeit Component Photographic
Guide - 18 Colour Charts
The 18 page colour poster guide originally produced to
accompany the “Practical Failure Analysis Workshops” run
jointly with ITRI in St Albans. The photographic guide is
ideal as a reference source to reduce the impact of counterfeit
components on your organisation and is provided as an Acrobat
pdf file. The individual sheets can be printed as A4 for
bench top reference or as A3 colour posters for reference
at goods receipt inspection. Each page features three images
illustrating points to examine or steps in the inspection
process.
A practical onsite Counterfeit Components Workshop is also
available to train staff on testing and identification of
counterfeit parts, which is becoming a significant threat
to the reliability and profitability of the electronics
industry, see our theory and hands on training workshops
Lead-Free Visual Inspection
& Defect Guide - 18 Colour Charts
Each wall chart shows three examples of satisfactory joints
with different lead-free alloys, including Tin/Silver/Copper,
Tin/Copper/Nickel and Tin/Bismuth for wave soldered terminations.
Reflow terminations are shown for each of the most common
terminations along with common process issues and lead-free
defects on wave and reflow soldering. The posters are provided
as a pdf file and can be printed as A4 or A3 wall charts
in colour
Lead-Free Solder Paste Printing
- 17 Colour Charts
The posters cover the use and storage of lead-free solder
paste, removal from the fridge, handling, placement on the
stencils and reuse. Checking the stencils after cleaning
and examples of satisfactory printing on BGA, through hole
and fine pitch QFP. They are ideal for show floor use and
are provided as a pdf file and can be printed as A4 or A3
wall charts in colour
Wall
Chart Order Form
Lead-Free Shop Floor Solderability
Testing - 9 Colour Charts
Simple method of solderability testing of components for
lead-free or tin/lead production. The charts show step by
step assessment using your own solder paste, stencil, components
and reflow process. It allows you to demonstrate if the
components or process are causing defects in your own production
facility. Charts are provided as a pdf file and can be printed
as A4 or A3 wall charts in colour
Ball Grid Array X-Ray Inspection
Guide - 20 Colour Charts
Includes X-Ray inspection guide of satisfactory BGA solder
joints and process defects, x-ray images are black and white.
The posters are provided as a pdf file and can be printed
as A4 or A3 wall charts in colour
Ball Grid Array Optical Inspection
Guide - 18 Colour Charts
BGA solder joints and process defects. Includes examples
of all area array terminations like PBGA, CBGA, CCGA and
QFN using enderscope inspection. The posters are provided
as a pdf file and can be printed as A4 or A3 wall charts
in colour
Pin In Hole Intrusive Reflow
Assembly Standards - 11 Colour Charts
Illustrating component assembly, paste printing, paste
hole fill plus visual and x-ray solder joint inspection
criteria. The posters are provided as a pdf file and can
be printed as A4 or A3 wall charts in colour
Wall
Chart Order Form
SMT Rework & Repair Procedure
- 16 Colour Charts
Rework and repair of surface mount components in a step
by step guide. Includes the use of soldering irons, hot
air pencils, conduction tips and rework machines. The posters
are provided as a pdf file and can be printed as A4 or A3
wall charts in colour
QFN/LGA Assembly & Inspection
- 15 Colour Charts
Guide covers inspection using optical and x-ray inspection,
solderability, rework and repair. The posters are provided
as a pdf file and can be printed as A4 or A3 wall charts
in colour
Temperature Profiling for
Reflow Soldering - 7 Colour Charts
Illustrating the methods of temperature profiling a printed
board assembly including thermocouple positioning and the
correct attachment of probes. The posters are provided as
a pdf file and can be printed as A4 or A3 wall charts in
colour
PPM DPMO Yield Monitoring
during PCB Assembly - 10 Colour Charts
Basic process of monitoring the board assembly and collecting
defect data during printing, placement, reflow, wave and
selective soldering. Also included with the charts is a
spreadsheet for PPM monitoring
Moisture Sensitive Device
Component Handling - 9 Colour Charts
Simple guide to MSD component handling procedures in manufacture
including some examples of common process defects caused
by moisture. The posters are provided as a pdf file and
can be printed as A4 or A3 wall charts in colour
Wall
Chart Order Form
Solder Paste Inspection &
Defect Guide - 8 Colour Charts
Showing inspection criteria and common printing defects
during solder paste application which include, paste shorts,
smudged prints, misplaced and incomplete prints. The posters
are provided as a pdf file and can be printed as A4 or A3
wall charts in colour
PCB Surface Finish Inspection
- 20 Colour Charts
Inspection examples of all the most common surface finishes
like, gold, silver, tin, solder levelled and copper OSP
coatings. Also included some of the most common. The posters
are provided as a pdf file and can be printed as A4 or A3
wall charts in colour
Static Training in Assembly
- 6 Colour Charts
From the series "What damaged this component?"
showing practical examples of static damage to parts.The
posters are provided as a pdf file and can be printed as
A4 or A3 wall charts in colour.
Surface Mount Soldering Standards
- 18 Colour Charts
Criteria for solder paste, adhesive, component placement
and solder joint standards for all terminations. The posters
are provided as a pdf file and can be printed as A4 or A3
wall charts in colour
Hand Soldering/De-Soldering
Components - 7 Colour Charts
Illustrating the hand soldering of conventional and surface
mount components. The set also illustrates the desoldering
of through hole components for circuit boards. The posters
are provided as a pdf file and can be printed as A4 or A3
wall charts in colour
Conventional Component Recognition
- 10 Colour Charts
Includes photographs of all the common conventional components
plus preformed parts and printed board identification markings.
Basic Printed Circuit Board
Manufacture - 15 Colour Charts
Include a basic step by step guide to the manufacture of
double sided/multi-layer printed circuit boards
Wall
Chart Order Form
Wave Soldering Defect Guide
- 11 Colour Charts
Includes common wave soldering defects and their possible
causes including blowholes, shorts, skips and balling. The
posters are provided as a pdf file and can be printed as
A4 or A3 wall charts in colour.
Conventional Soldering Standards
- 9 Colour Charts
Includes accept/reject criteria for lead length, lead clench
angle, single sided and double sided solder joints
Printed Circuit Board Manufacturing
Defects - 8 Colour Charts
Showing examples of defects including resist lift, outgassing,
delamination, solder balling and possible causes
Conventional Wire Termination
Standards - 7 Colour Charts
Includes accept/reject criteria for wire preparation, termination
and solder joint assessment
Surface Mount Assembly Defect
Guide - 10 Colour Charts
Illustrates process defects at screen print, adhesive dispense,
placement, soldering and cleaning stages
Surface Mount Component Recognition
- 11 Colour Charts
Includes photographs of the most common surface mount component
types and their packaging.The posters are provided as a
pdf file and can be printed as A4 or A3 wall charts in colour.
PCB Microsection Reference
Charts - 6 Colour Charts
Containing photo micrographs of satisfactory through hole
and circuit plating and many common manufacturing faults.
The posters are provided as a pdf file and can be printed
as A4 or A3 wall charts in colour
Wall
Chart Order Form |
