We
have a wide range of wall chart sets available covering all aspects
of electronics assembly. Currently there are 30 different sets
available to support training and inspection departments. Custom
wall charts and standards can also be produced to order with your
company logo if required.
Conformal Coating Photographic Poster Guide- 20 Colour Charts
The 20 page colour poster guide was originally produced to accompany
our workshops run jointly with ITRI in St Albans, England. The
photographic guide is ideal as a reference source for operators,
inspection and training departments in your organisation and is
provided as an Acrobat pdf file. The individual sheets can be
printed as A4 for bench top reference or as A3 colour posters
for reference in manufacture. Alternatively they can be viewed
on a PC with each page featuring three images illustrating points
to examine or steps in the inspection process. Currently the guide
features 12 individual pages for on site printing and display.
Wall chart order form
Counterfeit Component Photographic Guide - 28 Colour Charts
The
28 page colour poster guide originally produced to accompany the
“Practical Failure Analysis Workshops” run jointly
with ITRI in St Albans. The photographic guide is ideal as a reference
source to reduce the impact of counterfeit components on your
organisation and is provided as an Acrobat pdf file. The individual
sheets can be printed as A4 for bench top reference or as A3 colour
posters for reference at goods receipt inspection. Each page features
three images illustrating points to examine or steps in the inspection
process. Currently the guide features 18 individual pages for
on site printing and display.
A
practical onsite Counterfeit Components Workshop is also available
to train staff on testing and identification of counterfeit parts,
which is becoming a significant threat to the reliability and
profitability of the electronics industry.
Wall chart order form
Lead-Free Visual Inspection & Defect Guide - 18 Colour Wall
Charts
Each
wall chart shows three examples of satisfactory joints with different
lead-free alloys, including Tin/Silver/Copper, Tin/Copper/Nickel
and Tin/Bismuth for wave soldered terminations. Reflow terminations
are shown for each of the most common terminations along with
common process issues and lead-free defects on wave and reflow
soldering. The posters are provided as a pdf file and can be printed
as A4 or A3 wall charts in colour. Wall
chart order form
Lead-Free
Solder Paste Printing - 17 A3 Colour posters
The posters cover the use and storage of lead-free solder
paste, removal from the fridge, handling, placement on the stencils
and reuse. Checking the stencils after cleaning and examples of
satisfactory printing on BGA, through hole and fine pitch QFP.
They are ideal for show floor use and are provided as a pdf file
and can be printed as A4 or A3 wall charts in colour.
Lead-Free
Shop Floor Solderability Testing - 9 A3 Colour posters
Simple
method of solderability testing of components for lead-free or
tin/lead production. The charts show step by step assessment using
your own solder paste, stencil, components and reflow process.
It allows you to demonstrate if the components or process are
causing defects in your own production facility. Charts are provided
as a pdf file and can be printed as A4 or A3 wall charts in colour.
Ball Grid Array X-Ray Inspection Guide - 20 A3 posters
Includes X-Ray inspection guide of satisfactory BGA solder joints
and process defects, x-ray images are black and white.
The posters are provided as a pdf file and can be printed as A4
or A3 wall charts in colour.
Ball Grid Array Optical Inspection Guide - 18 A3 posters
BGA solder joints and process defects. Includes examples of all
area array terminations like PBGA, CBGA, CCGA and QFN using enderscope
inspection. The
posters are provided as a pdf file and can be printed as A4 or
A3 wall charts in colour.
Pin In Hole Intrusive Reflow Assembly Standards - 11 A3 posters
Illustrating component assembly, paste printing, paste hole fill
plus visual and x-ray solder joint inspection criteria. The posters
are provided as a pdf file and can be printed as A4 or A3 wall
charts in colour.
SMT Rework & Repair Procedure - 16 A3 posters
Rework and repair of surface mout components in a step
by step guide. Includes the use of soldering irons, hot air pencils,
conduction tips and rework machines. The posters are provided
as a pdf file and can be printed as A4 or A3 wall charts in colour.
QFN/LGA Assembly & Inspection - 15 A3 posters
Guide covers inspection using optical and x-ray inspection,
solderability, rework and repair. The posters
are provided as a pdf file and can be printed as A4 or A3 wall
charts in colour.
Temperature
Profiling for Reflow Soldering - 7 A3 posters
Illustrating
the methods of temperature profiling a printed board assembly
including thermocouple positioning and the correct attachment
of probes. The posters are provided as a pdf file and can be printed
as A4 or A3 wall charts in colour.
PPM DPMO Yield Monitoring during PCB Assembly - 10 A3
posters
Basic process of monitoring the board assembly and collecting
defect data during printing, placement, reflow, wave and selective
soldering. Also included with the charts is a spreadsheet for
PPM monitoring.
Moisture Sensitive Device Component Handling - 9 A3 posters
Simple guide to MSD component handling procedures in
manufacture including some examples of common process defects
caused by moisture. The posters are provided as a pdf file and
can be printed as A4 or A3 wall charts in colour.
Solder
Paste Inspection & Defect Guide - 8 A3 colour posters
Showing inspection criteria and common printing defects during
solder paste application which include, paste shorts, smudged
prints, misplaced and incomplete prints. The posters are provided
as a pdf file and can be printed as A4 or A3 wall charts in colour.
PCB Surface Finish Inspection - 10 A3 posters
Inspection examples of all t he most common surface finishes like,
gold, silver, tin, solder levelled and copper OSP coatings. Also
included some of the most common. The posters are provided as
a pdf file and can be printed as A4 or A3 wall charts in colour.
Static
Training in Assembly - 6 A3 colour posters
From the series "What damaged this component?" showing
practical examples of static damage to parts.The posters are provided
as a pdf file and can be printed as A4 or A3 wall charts in colour.
Surface
Mount Soldering Standards - 18 A3 posters
Criteria for solder paste, adhesive, component placement and solder
joint standards for all terminations. The posters are provided
as a pdf file and can be printed as A4 or A3 wall charts in colour.
Download wall chart order form
Hand
Soldering/De-Soldering Components - 7 A3 colour posters
Illustrating the hand soldering of conventional and surface mount
components. The set also illustrates the desoldering of through
hole components for circuit boards. The posters are provided as
a pdf file and can be printed as A4 or A3 wall charts in colour.
Conventional Component Recognition - 10 A3 posters
Includes photographs of all the common conventional components
plus preformed parts and printed board identification markings.
Basic Printed Circuit Board Manufacture - 15 A3 posters
Include a basic step by step guide to the manufacture of double
sided/multi-layer printed circuit boards
Wave
Soldering Defect Guide - 11 A3 posters
Includes common wave soldering defects and their possible causes
including blowholes, shorts, skips and balling. The posters are
provided as a pdf file and can be printed as A4 or A3 wall charts
in colour.
Conventional
Soldering Standards - 9 A3 posters
Includes accept/reject criteria for lead length, lead clench angle,
single sided and double sided solder joints
Printed
Circuit Board Manufacturing Defects - 8 A3 posters
Showing examples of defects including resist lift, outgassing,
delamination, solder balling and possible causes
Conventional
Wire Termination Standards - 7 A3 posters
Includes accept/reject criteria for wire preparation, termination
and solder joint assessment
Surface
Mount Assembly Defect Guide - 10 A3 posters
Illustrates process defects at screen print, adhesive dispense,
placement, soldering and cleaning stages
Surface
Mount Component Recognition - 11 A3 posters
Includes photographs of the most common surface mount component
types and their packaging.The posters are provided as a pdf file
and can be printed as A4 or A3 wall charts in colour.
PCB
Microsection Reference Charts - 6 A3 posters
Containing photo micrographs of satisfactory through hole and
circuit plating and many common manufacturing faults. The posters
are provided as a pdf file and can be printed as A4 or A3 wall
charts in colour.
Download wall chart order form
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