Step by Step Introduction to Wave Soldering

1. The main menu provides access to all the main sections of the CD-ROM. On completion of any section you will return to this screen to access another section or exit the program

2. Each stage of the wave soldering process is covered with individual sections including fluxing, pre-heat, wave solder and conveyorisation. This example shows the fluxing stage explaining all the different fluxing systems, photographs of these systems and, where available, video clips of the operation.

3. This section is devoted to setting up the process and covers a practical guide to setting process parameters for fluxing, pre-heat and solder wave operation. It covers the set up of spray fluxing and what to expect from the process.

4. PPM logging is the most common form of defect monitoring used in the industry today. A procedure for monitoring process defects is provided in this section together with detailed step by step calculation of solder joint defects.

5. An example of one of the data collection forms which are provided as a separate file on this CD-ROM.

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6. It is important to conduct periodic checks on the soldering process. A procedure for each of the process control tests is provided in this section and covers solder analysis, temperature monitoring, conveyor speed checks and solder wave contact assessment.

7. The defect browser allows access to a range of common defects seen during wave soldering.

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8. Clicking on each picture enlarges the photograph and gives a description of the cause of the defect.

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